Restore precise cabin airflow control with the Dorman - OE Solutions HVAC Blend Door Actuator 604-202. This small electric actuator drives the HVAC blend door, positioning it to control the mix and direction of air through your climate system. It's a direct-fit replacement for the MAIN and AUXILIARY positions on the 2002-2004 Ford Expedition, 1995-2002 Ford Explorer, 2001-2003 Ford Explorer Sport, 2001-2005 Ford Explorer Sport Trac, 1998-2001 Ford F-100 Ranger, 1995-2011 Ford Ranger, 2002-2004 Lincoln Navigator, and 1997-2002 Mercury Mountaineer — see the Buyer's Guide tab for the full application list.
- Direct replacement: built to restore the fit and function of the original air door actuator on the listed applications.
- Position specific: many vehicles use several different HVAC door actuators for specific positions and functions — review the application notes to confirm this part matches the actuator you need (MAIN or AUXILIARY).
- Durable construction: designed and tested to strict standards to help resist wear and electrical burnout for reliable operation.
- Trustworthy quality: backed by a team of experts and engineers in the United States with more than a century of experience.
If a failed blend door actuator is the cause of inconsistent temperature or airflow, this replaces it.
Interchange: ADS222 · ADS223 · J04011 · ADA104 · 37531 · F5TZ19E616A · F77Z19E616AA · F87Z19E616BA · YL5H19E616AC · YL5Z19E616AA · DA1126 · SK604202 · ADR222 · ADR223 · J04012 · FD0613091
This part cross-references / interchanges with the following part numbers:
Frequently Asked Questions
What does this blend door actuator do?
It's a small electric motor that moves the HVAC blend door, positioning it to control the mix and direction of air through your climate system.
Which vehicles does the 604-202 fit?
It fits applications including the 2002-2004 Ford Expedition, 1995-2002 Ford Explorer, 1995-2011 Ford Ranger, 2002-2004 Lincoln Navigator, and 1997-2002 Mercury Mountaineer. See the Buyer's Guide tab for the full list.
Is this the MAIN or AUXILIARY actuator?
This part covers the MAIN and AUXILIARY positions. Because many vehicles use several actuators for different positions and functions, review the application notes to confirm it matches the one you need to replace.
What are signs this actuator may need replacing?
Inconsistent cabin temperature, air that won't change between hot and cold, or clicking behind the dash can be signs. Diagnose the cause first, since other components can produce similar symptoms.
Is this a direct replacement?
Yes. It's built to restore the fit and function of the original air door actuator on the listed applications, so it installs in place of the factory unit.
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